Cambridge had the pleasure of hosting a virtual tour for the MAM's "Gearing Up" 2021 virtual conference. This video, led by Becca Jenkins, shows the improvements that we have made to one of our workstations and provides some insight into how a lean culture of continuous improvement looks.


Video recap from our livestreamed Grand Opening from Tuesday, June 29th, 2021.

This 20 minute tour will be a quick glimpse into a lean workstation as well as a high-level look at what a people-centric culture is all about. We touch on continuous improvement (lean) and a close-up to what expansion during a pandemic looks like. We also showcase our M-Series Make-up air product line that brings in the fresh, tempered air into warehouses, factories and distribution centers all over the county.


Have questions about your specific facility and how to provide ventilation? Ask us anything.
We can arrange for a 45 minute virtual or in-person deeper dive of our technology.Your knowledgeable Cambridge guide will walk you and your team through our facility and answer any specific questions you may have regarding HTHV, Makeup Air, or Evaporative Cooling technology.

Since this tour is customized to specifically to address your facility’s challenges, we ask that you complete the online form below. When you hit the ‘SUBMIT’ button, it will go to our Sales Development Representative for review. The SDR will reach out to you to setup a mutually agreeable time for everyone to meet either in person or online. We encourage you to include everyone on your team who may be involved in the decision to improve the environment of your facility.

Sign up for a 1:1 tour here.
 

This blog was guest written by Matt Lanham, Regional Sales Manager at Cambridge Air Solutions.
 

What it Means to "Do Nothing" as a Leader
I’m supposing a few of you are picturing your toes in the sand, a good book, the feel of a gentle breeze and the rush of the tide crashing on the sand.  Maybe a comfy couch, a Saturday afternoon nap with absolutely nothing on your agenda. Sounds good, doesn’t it?

In the facilities management world, doing nothing can take on a different meaning. “Doing nothing” means meeting status quo - nothing more - and it can have a dramatic effect on everything from comfortable workspaces to employee health to retaining the best talent available for the job. When faced with the decision to invest in your facility, it can be tempting to put it off or assume that your current system is performing “OK” and there is no immediate need for action. But now that facility leaders are challenged with creating better cultures and healthier working environments inside their production spaces, the cost of doing nothing is now greater than ever in regards to your employee’s health, productivity and job satisfaction.

Focus on the Ventilation
One of our governing bodies, the American Society for Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE), set forth standards to provide necessary minimum ventilation for occupied working spaces. This limit is always being pushed as healthier buildings demand less recirculated and more outside air for worker safety.  With proper filtration and the right amount of exhausted air, workers can experience better cross-flow ventilation, removing a ton of contaminants that can cause health and safety problems.

But indoor air quality (IAQ) is only a small part of a much larger picture. Leading an efficient workforce while maintaining a high level of quality in the end product is paramount to a company’s future. Greater than 85% of all manufacturing in the US comes from small businesses and what the larger big-box warehouse and manufacturers can attest to, worker comfort is a priority for their long-term growth, recruiting and retaining top-notch talent and for the overall safety of people.
 

Summer Temperatures
As warmer temperatures take hold of a majority of the United States, processes inside of manufacturing spaces cause internal temperatures to rise even faster,  largely due to the processes going on the production floor. While many facilities utilize a combination of intake and exhaust fans, this is just a first step in battling heat stress.  Several recent studies indicate that there is a direct correlation between rising temperatures and productivity levels – so much that there is a 1:1 correlation between temperatures above 77˚F and worker output.  Not to mention at higher temps employees are more likely to have accidents and produce products of a lesser quality. By doing nothing at all, facility leaders are already spending several thousands of dollars daily, weekly or annually in lost productivity and down time. 
 

Can You Air Condition a Warehouse or a Factory?
Inside our homes, there is great success in using vapor compression/direct expansion (DX) cooling with recirculated air, but with huge heat gains from processes inside manufacturing spaces, DX cooling isn’t adequate enough nor does it provide enough outside air to satisfy minimum occupancy requirements. Moreover, the cost to run DX cooling is some of the highest in the HVAC industry. Some plants consider using chilled water systems, but typically require a large capital investment up front to install chiller plants, pumps and other equipment.
 

Nature’s way of cooling
For centuries, manufacturing spaces have utilized evaporative cooling to provide temperature depression inside their spaces. They know that because of a very simple design, there are less moving parts and MUCH less energy required to run them. While typically thought as a viable alternative in drier climates, the use of 2-stage evaporative cooling (including an indirect heat exchanger coupled with direct evaporative module), is gaining a lot of traction in climates of the Midwest, Mid-South and Southeast United States. These facility owners know that their customers demand a high quality product, their workers rely on healthier working environments to be productive and they can provide temperature relief without spending a fortune operating their systems.
 

Come and See for Yourself
At Cambridge Air Solutions, we not only manufacture equipment to help create healthier working environments, but we’ve experienced some of these same challenges – internal heat stress, worker comfort and unhealthy indoor temperatures.  Come connect with us either virtually or in person to see how we have tackled some of these issues, installing a large Two-Stage evaporative unit on our building to help offset internal heat stress while lowering our indoor temperatures to help maintain a healthy work force.

Cambridge High Temperature Heating & Ventilation (HTHV) Space Heating Systems are designed to meet a building's heat and air load requirements and be energy efficient. 

Discharge air from the S-Series HTHV Heater creates a large volume of fresh, warm air flowing throughout the building which eliminates higher ceiling temperatures and uncomfortable drafts. The S-Series Heater utilizes 100% fresh air to dilute contaminants generated within the building. This virtually eliminates air quality problems associated with infrared heaters or conventional air heating systems that recirculate indoor air.

The video below highlights the technology behind our S-Series heater or you can click here for more product information.

This technical blog was written by Randy Niederer, Director of Marketing at Cambridge Air Solutions.
 

As a manufacturer of industrial HVAC equipment, we know quite a bit about the problems that poor indoor air quality within your facility can have on your employees during hot summer months. Trying to achieve temperature relief within your facility when it is 100° F outside, and even hotter inside, requires more than opening your dock doors and pulling hot air through your facility while running HVLS fans. For most facilities, including ours, the equipment that is running inside the facility provides additional heat gain that can drive indoor temperatures well above the 100° F outside air temperature. When this happens within the facility your productivity, quality and even safety may be affected. Your ability to retain quality employees can suffer as well as your ability to hire new talent can be difficult as well.

Our “Enriching Lives” brand promise is something that we take seriously and strive to provide to all those that we interact with on a daily basis. You know the old saying “Talk the Talk, Walk the Walk?” Well, it dawned on us that we were telling our customers that they should be providing healthy working environments for their hard working people when in reality we weren’t doing it ourselves. How could we expect our customers to take us seriously about IAQ if we didn’t? That’s when we decided to take our own advice and install our ESC two-stage evaporative cooling solution in our own facilities in an effort to provide temperature relief for our manufacturing employees during the hot St. Louis summer months.

What we hope to achieve with our new ESC Two-Stage Evaporative Unit investment
By installing our largest ESC 2-stage evaporative unit in our existing facility in Chesterfield, MO and our new facility in Wentzville, MO we can now provide temperature relief for the team members in our manufacturing facilities. The goal will be to decrease the temperature within our manufacturing environments on the hottest days of summer from what use to be an internal temperature of >100° F to a more reasonable working environment of < 85° F. Keep in mind that those 100° F days only happen about 14 days throughout the summer in St. Louis so we should have excellent IAQ throughout the hottest 90 days of summer.

The process to get the ESC-Series unit installed
The process that we went through to install the unit at our facility is no different than what any other facility would go through. We had to conduct a facility review and analysis and then a system design to provide us with the needed temperature relief required for our buildings. We then had to fabricate the custom HVAC solution needed to meet our requirements and specifications, and finally, we worked with a local HVAC contractor to successfully complete the installs. Due to the size of the unit on our Chesterfield facility it required a crane to lift the unit into place. 

Here is a quick time lapse video of the install.

See it for yourself.
If you want to see how well the technology works check out our website this coming spring. We will have a live webcam/page showing how the technology is working. We will have the actual outdoor temperatures, the discharge temperature of the unit and the indoor facility temperature real-time on our website. All in an effort to show that the technology works even in a hot - high humidity climate as St. Louis, MO. You know what they say, "The proof is in the pudding."

At the end of the day we focus on helping leaders in warehouse and manufacturing create healthy working environments for hard working people. If you would like to learn more about how we can help you achieve this goal join us for a virtual or in-person tour where we will talk about our evaporative platform that is creating a better working environment right here at our own facility.

Our Director of Engineering Dave Binz describes how the Cambridge team approaches an industrial retrofit process, and the best way to get started getting answers about your project.

Cambridge Air Solutions is offering the two-stage ESC-Series to meet current market demands for custom cooling units in the industrial and commercial sectors. With an airflow range from 2,500 to 56,000 CFM, our evaporative cooling technology delivers a more comfortable working environment at a significant reduction in operating costs when compared to mechanical cooling.

In new construction, the primary source of moisture entering the building is most likely from the newly poured concrete slab.

The National Ready Mixed Concrete Association (NRMCA) describes the ‘What’ and ‘How’ of concrete slab moisture in their 2004 Concrete in Practice publication CIP 28-Concrete Slab Moisture. Potential sources of concrete slab moisture include:

  • The floor slab is in contact with saturated ground. Moisture moves to the slab surface via capillary action or wicking.
  • Water vapor from damp soil will diffuse and condense on a concrete slab surface that is cooler and at a lower relative humidity due to a vapor pressure gradient.
  • Residual moisture in the slab from the original concrete mixing water will move towards the surface.
  • It may take anywhere from six weeks to one year or longer for a concrete slab to dry out to an acceptable level under normal conditions. Reference: Bruce Suprenant,  Concrete Construction, November, 1997.

The topic is also dealt with in depth by the U.S. Environmental Protection Agency in their publication EPA 402-F-13053. Moisture Control Guidance for Building Design, Construction and Maintenance. December, 2013. Topics include: moisture control in buildings, basics of water behavior, designing for moisture control, constructing to prevent moisture problems, and operating and maintaining moisture-controlled environments.

As manufacturers of HVAC equipment, Cambridge Air Solutions has no input regarding the numerous factors involved in concrete work that affect the moisture in the slab. However, when moisture problems arise, we are often involved in looking for remedies to deal with the moisture. Some of our contractors refer to the procedure “IAQA flush-out, REQEQ2,2r1”, required by LEED and published by the U.S. Green Building Council. https://www.usgbc.org/credits/reqeq22r1-0. This flush-out, as required by LEED, is intended to rid the building of moisture as well as “off gassing” of building materials.

Requirements

Select one of the following two options, to be implemented after construction ends and the building has been completely cleaned. All interior finishes, such as millwork, doors, paint, carpet, acoustic tiles, and movable furnishings (e.g., workstations, partitions), must be installed, and major volatile organic compound (VOC) punch list items must be finished. The options cannot be combined.

Option 1. Flush-out (1 point)

Path 1. Before occupancy

Install new filtration media and perform a building flush-out by supplying a total air volume of 14,000 cubic feet of outdoor air per square foot (4 267 140 liters of outdoor air per square meter) of gross floor area while maintaining an internal temperature of at least 60°F (15°C) and no higher than 80°F (27°C) and relative humidity no higher than 60%. OR

Path 2. During occupancy

If occupancy is desired before the flush-out is completed, the space may be occupied only after delivery of a minimum of 3,500 cubic feet of outdoor air per square foot (1 066 260 liters of outdoor air per square meter) of gross floor area while maintaining an internal temperature of at least 60°F (15°C) and no higher than 80°F (27°C) and relative humidity no higher than 60%. Once the space is occupied, it must be ventilated at a minimum rate of 0.30 cubic foot per minute (cfm) per square foot of outdoor air (1.5 liters per second per square meter of outdoor air) or the design minimum outdoor air rate determined in EQ Prerequisite Minimum Indoor Air Quality Performance, whichever is greater. During each day of the flush-out period, ventilation must begin at least three hours before occupancy and continue during occupancy. These conditions must be maintained until a total of 14,000 cubic feet per square foot of outdoor air (4 267 140 liters of outdoor air per square meter) has been delivered to the space.