Manufacturing Day is a celebration of modern manufacturing meant to inspire the next generation of manufacturers. It’s a celebration that provides an opportunity to showcase all that manufacturing has to offer, and what it means for our country, our economy, and the lives of millions of Americans. 

This year for Manufacturing Day Cambridge had the privilege of hosting students from the Francis Howell school district. These students are individuals that are interested in pursuing a career in manufacturing or are intrigued by what options exist. They were able to take a tour of the plant, and engage with a few current Cambridge employees. Our team members shared their own career paths and what their experience has been like in the manufacturing industry. 

Cambridge also had internal celebrations for Manufacturing Day. We made it into a week of celebration to show appreciation for our hardworking team. In true Cambridge style we celebrated with lots of food as well as some new shirts. 

Manufacturing Day is a great way to engage the community and work on our goal of bringing glory and dignity to manufacturing. If you would like to see this first hand join us for a tour

Achieving SHARP certification (Safety and Health Recognition Program) is one of the most prestigious honors a small business can receive. SHARP recognizes small businesses that have used OSHA's consultation program and have shown they have operational excellence when it comes to safety. 

Cambridge first heard of SHARP through MODOL and the Missouri On-Site Safety and Health Consultation. We are a culture that puts safety first so we became very interested in SHARP certification. 

How Does a Business achieve SHARP certification?

Obtaining SHARP certification is a serious undertaking that requires dedication from internal staff and an investment of time and resources to achieve success.

To start, you can:

- Request a consultation visit that involves a complete hazard identification survey by calling 573-522-SAFE or filling out an On-Site Application

- Involve employees in the consultation process

- Correct all hazards identified by the consultant

- Implement and maintain a safety and health management system

- Agree to notify your state Consultation Project Office before making any working changes or introducing new hazards into the workplace. 

 

Planning for success means planning for obstacles

When we decided to begin this journey, we knew it was not going to be accomplished quickly or with little effort. We needed to create new rhythms and routines, that we had previously had to some degree, but not to the precise levels of a SHARP-certified company. 

This became evident in reviewing our job hazard analysis and training cadences. We had a steep learning curve when it came to creating new daily rhythms. This required consistent dedication from all employees and could not be completed by just a few individuals. 

Overcoming the challenges of this journey are not an easy burden for any organization. However, we found that a continuous improvement mindset of making small, impactful changes that add up to big results does help make this goal feel achievable.

The requirement to involve employees in the consultation process is something that is well suited for the Cambridge culture. We are a culture that challenges our employees to fix what bugs them. We believe everyone is best qualified to resolve the issues within their work area. This translates over into safety. No one is better suited to identify safety hazards and find resolutions in a work area than the employee who works there daily. 


Providing safe environments is above all else

Working to identify potential hazards before something dangerous happens is our responsibility as an employer of the 180 mothers, fathers, daughters, sons, sisters and brothers who go home to their families. 

We are committed to achieving SHARP certification, because at the end of the day, we know that providing a safe and healthy working environment for our employees needs to be our number one focus. 

Beyond intrinsic responsibility, a safe environment does impact the bottom line when each employee is able to fulfill their job duties without complication.

This journey can seem long and strenuous for an organization. We are still in the middle of our journey, but we are hopeful we will be able to achieve SHARP recognition by the end of the year. 

Our last bit of advice to companies considering SHARP recognition: reach out to local labor and industrial relations teams. They will work with you and provide audits so you can become more aware of the hazards in your work environment. Furthermore, host employee-led safety meetings regularly. These meetings allow employees to voice their concerns and collaborate for resolutions. 

Join us and ask us anything.

We commend any organization that wishes to start the path to SHARP certification. Join us for a tour to witness a culture that promotes continuous improvement and puts safety first. We would love to meet you.

 

 

In an effort to execute on our promise to grow our people and future leaders, we recently offered leadership training to our employees from the esteemed Dale Carnegie of St. Louis. Thirty-three teammembers took us up on it and graduated from the program. We are so proud of the courage that it took to commit and to "show up" and step out of their comfort zones for each and every training.

The video captures highlights of the program and the benefits from the investment from an individual and organizational level. 

 

If you want to learn more about why and how we encourage our employees to be courageously uncomfortable, please join us for a morning meeting

This article is written as a point of view from our Marketing Coordinator, Jesse Hummel.

Your first question might be: what is a workplace chaplain?

A chaplain is like a priest, pastor, or minister. However, they are not linked to any specific religious organization. They can provide support to whomever, regardless of religious affiliation. 

When life presents its unexpected challenges, having someone to talk to can go a long way. Cambridge provides chaplains that come in throughout the week to speak with employees. These chaplains operate on a purely anonymous basis, meaning whatever is said during conversation will not make its way around the company to others. They are there to listen to struggles and successes or engage in regular conversation. Chaplains do not operate as religious entities. They are not there to promote any specific religion but rather be  a positive resource. 

Experience with Chaplains

From personal experience, I can attest to the benefits of having a workplace chaplain. One morning I came into work with a negative attitude - my weekend was unpleasant, and I carried those feelings into the workplace. I could tell that these feelings had a negative impact on my mental health and my production at work. A few hours into my workday, one of our chaplains asked how I was doing. I shared with him the struggle I was enduring, and in return, he shared some words of encouragement. This interaction was quick but had undeniable benefits. I was able to feel relief from getting the negative experiences off my chest and ultimately was able to be more productive and concentrate on my work. 

Benefits of Chaplains in the Workplace

  • Resolve disputes: Any workplace with many people and personalities can experience quarrels and feelings of frustration. These issues are often minor disputes that can be resolved through conversation and likely aren’t taken to management due to fear of escalating the situation. Having a chaplain to talk through issues with can resolve these conflicts quickly. 

  • Culture: Having a chaplain promotes a positive culture. It shows employees that production numbers are not the only matter of importance. Employee mental health is a priority when chaplain services are provided. 
  • Safety: Carrying burdens can lead to feelings of stress and anxiety that act as a fog over someone; however, while in a manufacturing environment, you are frequently near a forklift or heavy machinery. If you are not present in the moment or aware of what is occurring around you, there is significant potential for an accident to occur. Chaplains can proactively relieve “the fog” leading to a safer environment. 

Studies show that approximately 90,000 hours of one’s life are spent in the workplace. For those in management, it is estimated that 30,000 of those hours are spent responding to a crisis. Having a chaplain in the workplace can help lighten the burden on those in management. They will have more time to focus on revenue, improving processes, and production. 

Come visit and ask us anything.

Having chaplains in the workplace is only but one of the ways in which we try to promote a culture of mental and physical health. Caring about the well-being of every employee is how we try to enrich our employees’ lives daily. As we’ve learned from other companies, we believe in a pay-it-forward and open our doors to visitors to experience our culture in our morning meetings – one of our favorite daily rhythms. 

This blog is written by Thomas Little, Sales Development Representative, speaking on his experience at the Build My Future trade show. 

Finding quality employees is a pain point that most companies currently struggle with. Therefore, new ways of finding talent are essential to remaining competitive in the current job market. The Build My Future trade show is one great way to engage with potential future employees. 

The Build My Future trade show started in Springfield, Missouri but now pans many states, including Arkansas, Florida, Iowa, New Mexico, Oklahoma, Oregon, Pennsylvania, Texas, and Wisconsin. For the first time the trade show occurred in St. Charles, Missouri as well. This trade show consists of local organizations inviting high schoolers to spend a day learning about potential career paths. In addition, employers set up booths where they will have a hands-on activity that shows what individuals may be doing if they go into that field of work. 

The first Build My Future trade show was in Springfield, Missouri at the fairgrounds on 4/13. Approximately 2,700 high schoolers attended this event. I was blown away by the level of interest that was shown. Students were highly engaged and excited for an opportunity to learn more about potential career paths. Unfortunately, we do not have a location near Springfield, so I took the opportunity to speak with students about what is of interest to them. Many students said they are grateful to be exposed to options outside of a traditional 4-year university. 

We had our scale models of units for the Cambridge booth, some steel parts with a cordless pop rivet gun to piece the parts together, and material on what Cambridge does. 

On April 20th, I attended the second Build My Future trade show with Michael Harmon, M-line Team Lead, held at the St. Charles Family Arena. This was the first year that St. Louis has hosted, so the turnout was less than the Springfield event. There were around 900 students in attendance. Michael and I shared how Cambridge aims to enrich the lives of every life we touch, both internally and externally. I was surprised at the level of engagement that this messaging was met with. Students were highly intrigued by a company that cared for more than just profit margins. We also shared the different career opportunities that Cambridge offers and that we are all about growing our people. 

Those that showed high interest in our culture and what we do took our flyers, my card, and a flyer directing them to our website to apply. 

I also made some connections with a handful of opportunity and career centers in the St. Louis area that I will get in touch with our HR department. It was a terrific opportunity to meet interested prospective talent and share the Cambridge way with other people in our area.    

 

If you would like to learn about the potential career opportunities at Cambridge check out our careers page

The Working with Dan Doriani podcast seeks to fire the imagination of Christians who long to practice their faith at work.The podcast features interviews of people who try to practice their faith at work. Guests may be famous or unknown. They may be very successful, quietly faithful, or instructive in their woes. We typically interview mature Christians, but there are exceptions. The common thread is a desire to live by one’s faith and convictions. Guests include professional athletes, award-winning broadcasters, a librarian, a surgeon, a Harvard-educated opioid addict, politicians, and more

John Kramer, Chairman and CEO of Cambridge Air Solutions, has made it his mission to restore glory and dignity to the manufacturing industry. He does this through a genuine, palpable care for his employees that manifests itself through both unconditional love and high expectations. He and Dan talk leadership, environmentalism, and how business people can cultivate healthy sustainable systems and organizations. 

 

Continuous improvement plays a key role in the Cambridge culture - we are always striving to better ourselves and our processes. After learning about 2-Second Lean from Paul Akers and adopting it in our shop, we then explored the methodology of continuous improvement and found Kata. Most recently employees were introduced to it through the AME 750 and 24-week continuous improvement training. 


The structured practice of continuous improvement, Kata has proven to enhance our lean methodologies and give us the process to see a project through with enhanced outcomes.

In this video, Becca Jenkins does a great job of explaining how our Operations Engineering team uses Kata to improve different production lines and processes. Used first on our S-series HTHV heating line, employees formed teams and came together to create experiments. Through many experiments guided by Kata, we have been able to drastically cut down on the space required to perform tasks while also reducing the number of errors made during our processes. These improvements have been most recently implemented on our new paint line. Using Kata, we have identified ways to improve our line density with quality in mind.  That means we can load more parts in the same amount of space which means better line efficiency. Through Kata experimentation, we have learned how to deliver parts to the new paint line so that the loaders can hang the parts as efficiently as possible in the sequence that makes the most sense for processing the parts after they are painted and unloaded from the line.  These improvements are consistently being made to enrich the lives of our Cambridge colleagues.

During our morning meetings each day we share the latest improvements to give a space for employee genius to be celebrated and inspire other areas of the shop. If you would like to get a glimpse into our Kata process and culture of continuous improvement, please join us for a morning meeting. 
 

Each year, on the first Friday in October, the manufacturing community opens its doors to the public. This is known as Manufacturing Day. Manufacturers try to give insights into the problems and solutions that the modern manufacturer faces. This year Cambridge had the pleasure of hosting an event on creators wanted that provided a glimpse into manufacturing. 

Cambridge believes that everyone has the ability to lead and just needs to right opportunity. We believe in growing our leaders from within using multiple avenues for this development. In the clip below our marketing ambassador, Tony Spielberg, goes into detail as to how we develop leadership across the company. 

The Cambridge Air Solutions brand and our commitment to “Enriching Lives” is more than a name, an icon, or a tag line. It is our promise to our people, our customers, and to our supplies, that Cambridge desires to make an impact on the world. 

Megan Solter, Jesse Hummel, and Thomas Little were panelists and provided a live Q&A segment. They go into detail on their experiences at Cambridge, and the ways in which the culture has impacted them. 

Please join us for a morning meeting if you have any questions, or would like to experience our culture first hand!

No matter the business, quality issues remain a factor. After all, quality impacts all aspects of a business and improving it is a big undertaking. At Cambridge, our method involves a focus on employee genius and continuous improvement.

The problem is in the process, not the individual

Throughout the day, employees track quality issues using a communal iPad. These issues are compiled into a report that is then shared in an open conversation each day with the entire production team. Most issues are presented with a picture and a clarifying description of the problem. Throughout the conversation, there is never a moment of blame or causing shame to an individual for a mistake. Cambridge believes that the process failed the individual. If the proper procedure was in place, then the quality issue would not have occurred. The best part is: the process can be improved.

Quality issues are then archived in order to identify reoccurring issues. Whenever quality issues become repetitive, the process must be evaluated. When this happens, a team of employees steps up to address the issue. Employees volunteer during the quality meeting and come together to find a solution. Rather than a supervisor telling them what they should do in order to fix it, Cambridge believes that those performing the job are the ones who will come up with the best corrective actions. This employee genius will allow for the process to be improved in the most effective way. 

Process improvement in real life 

One example of this was with the orientation of gas train components. There are shutoff valves (SVs) and safety shutoff valves (SSVs) that must be orientated to the correct direction to ensure proper functionality. The SVs and SSVs were configured incorrectly on a few occasions, and there was a significant risk if these components were not correct when shipped out into the field. A team of employees came together to correct this mistake and ensured the process would drive the solution. It was decided that after the gas train was installed, the gas train builder would place orientation indicators on the SV and SSV. Proper orientation now goes through multiple checks ensuring the process will not allow for failure and for an incorrect gas train to make it into the field. 

Making improvement a central idea to culture

Standardized workflows that clarify what must be done help our employees achieve high expectations of a quality product. The perfect people to develop these processes or improve them are those who do it every day by using their employee genius. Open conversations without the fear of punishment allow for all quality issues to be addressed. Cambridge employees understand that there is no shame in making a mistake. Embracing failure and prescribing solutions enriches the lives of our employees and of our valuable customers.

Come and join us

Each morning Cambridge goes over quality issues that had happened the previous day. We discuss what went wrong within the entire organization and share what improvements will be made to ensure it doesn’t happen again. Come and join us for a morning meeting to see this in action!

Often there is a divide between those in the office and those who work on the floor. This divide can seem as if it is a wall that stands between the two parties. Building a strong culture brings unity between the two, but a great culture cannot exist as two separate entities divided by a shop floor wall. Though we have yet to achieve our final goal of breaking down that “wall,” we hope that through continuous improvement we can become that great culture we strive for.

If you think of this process as removing “one brick at a time,” the process began with the dress code. There was an apparent disparity in the way people looked on the shop floor compared to in the offices. Those on the floor had to wear jeans or durable workpants while those in the office were required to wear slacks or other dress clothes. Doing away with this allowed for a more uniform code that made all employees feel like equals.

A focal point of our strategy towards building a solid culture is allowing for employees to utilize their genius. One way this happens is through creating leadership opportunities. At Cambridge, companywide meetings take place every day and provide full transparency into details about company operations - whether it be finances, safety, or delivery timing. These meetings are led by different individuals every day. Employees sign up and are given a chance to lead in front of the entire company. Not having the same higher-ups conducting the meetings every day clarifies that anyone can be a leader, regardless of their official position. 

When working on the shop floor, most of the day is planned for you as there are quotas on production, unlike in the office, where the time utilization is more at the discretion of the individual employee. To ensure that all employees feel as if their ideas are appreciated, time is set away each day for “lean” ideas. This is when the employees on the floor have no task that is required of them, and they are allowed to think of anything that can improve the company freely, whether it be changes to the processes, their workstation, or something that could improve safety. Empowering individuals is a centric idea of this culture and lets it be known that genius exists within every individual. 

One glaring disparity that can cause frustrations between the office and floor is indoor air quality and comfort. It is apparent to people on the floor that they are seen as less valuable when working in poor air quality conditions. The office should not be a comfortable temperature while the floor is cold during the winter or hot during the summer. The investment of thermal comfort does more than meet a code standard, it signals to your employees that their company cares for them. 

The pandemic brought with it many challenges. One of which being the fact that office workers gained the ability to work from home while those on the floor were still required to be on campus. We realize that the ability to work from home is not going away. However, through continuous improvement, we are striving to find a solution that will bring equality to both sides. 

Breaking down the wall between the office and floor is certainly not a task that can be completed overnight. Rather than being one large change, it comes with small changes or removing of “bricks”. For a healthy culture to exist, it must be unified. Finding ways for employees to dress and think the same are great ways to ensure that everyone feels appreciated and on the same playing field. The benefits of overcoming the challenges are quickly apparent as it improves moral, recruitment, and retention. Help create an awesome workplace by joining Cambridge for a morning meeting to see these ideas in action.